By taking care of your company’s forklift machines; you can prevent injuries as well cut on the costs for maintenance. One way that you can keep your forklift functioning properly is through planned maintenance. The Following are some ways in which planned maintenance can help save money for your company.
Buy Quality Parts
One of the most important aspects of maintaining forklifts is by investing in quality parts. Often, Many businesses tend to cut their budget on the parts they buy to try to reduce the overall amount of money they spend. If the forklift parts are properly maintained, then the frequency of the machine breaking down is reduced. Additionally, it prevents accidents and injuries that are severe.
Reviewing of the PM Inspection Reports
Another essential element of forklift maintenance is studying the PM Inspection form. Reviewing of this report shows how the lifts are being inspected and if they are well maintained. Of the many inspections were done, the major one is testing the way the lubricant is moving around the equipment. It helps in showing the position of the grease and identifying whether it is moving through the forklift properly.
Schedule Forklift Maintenance Dates
It is important that you schedule routine forklift maintenance dates to ensure that the forklifts stay in proper condition. Failure to plan your forklift maintenance program leads to lifts that are late for maintaining that could lead to increased accident risks. Forklifts with improper maintenance can experience problems with correct functioning which leads to malfunctions. In the end, they can result in accidents and increases the risk on your employees.
How to Carry Out Forklift Maintenance
A small problem if not handled right away can be more costly in the future. You can maintain the oil and hydraulic lines working properly by having clean lines. Any sediment in the fluid often leads to quick aging of the lift and premature failure of the system. If correctly maintained, forklifts can last up to 10 years.
Tires are another important area of the forklifts that must be properly maintained. Tires that are damaged or worn out raise the level of fuel consumption. This leads to a flat tire that can cause the forklift to tip over when carrying a heavy load. Proper greasing of the wheels is also required to prevent the parts from falling apart. When properly lubricated, tear and wear is avoided. When all parts are working correctly, the forklift will be smoother and will reduce the amount of fuel consumed. A part that breaks down should be replaced as soon as the problem is identified as failing to which will cost the company large sums of money.
A malfunctioning forklift slows down operation in the warehouse and enhances the workload on other forklifts. Forklift maintenance practices are important to avoid regular breakdowns as well as reduce extra costs for the company.